Category Archives: Rebuilding Boats

Boatyard bunny’s mail call

About three weeks ago, my Dad told us to look for the Shpongle CD he had ordered as an anniversary gift. Oh boy! A present!

A day later, my brother called to tell me he was sending a card with some photos. He’d used up a disposable camera I’d gotten him, and now he was sending me some of the prints. Oh boy! Pictures!

I waited about four days, and then I started going into the office. Every day, I’d stick my head in an ask, “Any mail for us?” “No, not today.” After about ten days of this, I was a little embarrassed to ask. And I was starting to worry. What if both items were delivered on the same day, and the mail got stolen out of the box? It’s not a very secure mailbox.

Finally, I got a sheepish email from my Dad. He’d accidentally put his own address as the ship-to address. Just as I was writing him back, teasing him about his “senior moment,” my phone rang.

It was my brother, also sheepish. “You don’t have to look for that card any more,” he said. He’d put insufficient postage on it, so it got returned.

I sat back, laughing. Here I was, all excited about getting a couple of goodies in the mail, but they were just a tease — both senders had sent them to themselves!

On Friday, I had another “Oh boy! A care package” realization. I poked my head in the office. “I’m expecting another box…” I said. “Oh, sure, they probably sent it back to themselves,” Anique teased me. “No, really, it’s…” I broke off. I was afraid that if I told her what I was expecting, I might never see it.

Finally, I sort of mumbled, “It’s a box of homemade wine.” I didn’t tell her that it’s excellent pear, grape, and cherry wine from Yelm, Washington. But Anique’s reaction was completely unexpected. “You like homemade wine? Really? I have a jar of it in my car!” I looked at her askance, wondering why she would have a jar of wine in her car in the parking lot at work. I guess if she breaks down, like we did in Iowa, she could give it to her Good Samaritan instead of an inflatable space alien.

As it turns out, Anique and her boyfriend have a pear tree, so they made a batch of pear wine. They couldn’t even use all the pears, and they still ended up with a lot — a whole lot — of wine.

Boatyard bunny

Since it was Halloween, I went back to the boat and put on my costume — a big boatyard bunny, complete with Tyvek “bunny” suit and dust mask decorated with a Sharpie marker. The ears were real, though. I hopped across the yard, surprising a lot of serious, hard-working folks and making them laugh despite themselves. Nobody in the yard had any candy for me, so I played Easter bunny and gave candy away instead.

But when I got to the office, I got lucky. I held out my bag and said, “Trick or Treat!” Anique had fetched that promised jar of wine, which sure beats candy corn and little packages of Lifesavers.

I’m still waiting for my “Oh boy!” care packages — Dad’s Shpongle CD, and Hank’s card with the photos, and Tom’s excellent Washington wine. But the consolation prize, sweet North Carolina pear wine in a quart mason jar, was fabulous, and that makes the wait worthwhile.

Cheerful Dan’s rubber boat

The excitement is contagious when one of our boatyard friends launches their boat. Barry and I take note of who is in the slings, and if it’s someone we know well, we’ll go over and watch the proceedings.

A couple of days ago, Barry popped his head down into the boat and said, “Guess who’s in the slings now!” When I came on deck and looked across to the ways, it was Arima, the rubber boat.

Just kidding. Arima is fiberglass, just like us.

Like us, she came from Hilton Head — Dan even stayed at the same marina while he was getting the boat cleaned up and ready for the trip north. He arrived at Bock a week before we did in May. For his summer boatyard escape, he crewed on a boat to Ireland, arriving back a day after we returned from our Burning Man trip.

At 35 feet, Arima is about the same size as Flutterby, but outfitted very differently. She’s a distinctive white sloop with green canvas and classic lines. And except for the side trips and surprises, Dan would have left long ago.

His first launch date was a Friday in June. It was the last day to be launched before the yard closed for a week’s vacation. I saw the Travelift pick him up, and as he touched up the bottom with paint, I snapped some pictures. It was Dan’s big day, and I thought he’d enjoy the photos later.

Dan tied up at the dock and said farewell to the boatyard employees. He planned to leave the following morning. That evening, Barry and I stopped by with a tiny (1-1/1×2-inches) homemade bon voyage card.

But it was not to be. Water rose in the bilge, and his bilge pump ran often to keep up. So he sat there, at the dock, waiting 10 days for the employees to return. When they did, they plucked him out of the water and put him a new spot.

Anyone else would have been despondent, but Dan took it in stride. He went to work on his cutlass (or is that cutless? nautical terms are weird!) bearing, laying on top of the engine with his head down in the bilge. It was uncomfortable, and I know he was frustrated, but he never complained. He’s a good example that way.

A week or so later, Dan told us he was done, and the problem was fixed. The Travelift picked him up and gently put him back in the water.

This time, water poured in so fast, they lifted him out almost immediately and blocked him up again. I could no longer restrain myself. I published a limerick about his travails and began calling Arima the “rubber boat,” because she bounces out of the water when you put her in!

Dan decided he was over his head, and hired the Bock crew to repair the now-cracked stern tube. Meanwhile, he helped out another boater, an Irishman named Steven. We’d heard that Steven and his nearly-mute Chinese girlfriend were going to launch the enormous mystery vessel in the sandpit “soon” and sail it to Ireland, just the two of them.

A couple of weeks later, I was walking by Arima on my way to the bathroom. Dan stopped me, saying “Hey, can you give me a ride to town next week?” “Sure, where are you going?” I asked. “Ireland!” he said, with a huge grin.

So Dan left his boat in storage and sailed off to Ireland, blogging the whole way. When he came back, it took less than a month to get ready to go.

Last week, when he said he was ready to launch, I chuckled. “He’s like the boy who cried wolf. I hope he’s getting a frequent-launching discount.”

I didn’t want to jinx him, so when Barry told me Arima was in the slings, I kept my camera to myself. About an hour later, on my way to the office, I walked by the boat, still hanging there. Dale was underneath, looking more serious than usual as he chewed on a toothpick.

Arima in the slings

But what was this? The bottom was wet — the boat had been launched and pulled back out AGAIN!

This time, Dale and Larry and Randy were able to quickly fix two bad through-hull fittings, and Dan made it to the dock where he’d spent that first week in July. Since we know him better than when he first launched, we took a bottle of rum over and sat on Arima, enjoying the feeling of being on a boat that’s floating. “Woo hoo! A wake!”

The next morning, despite high winds and rain, Dan slipped his lines and motored away. At my request, he blew his horn as he left. We were down below, in the middle of a tricky and time-dependent fiberglass layup, so I could only peek out through the portlight. Barry managed to get a sticky, Tyvek-covered arm out the hatch for one last wave.

On my way past Dan’s spot, I took the wooden blocks and pads that had held up Arima, and the chains from his jackstands, and I wrote his name on the ground. A little memorial to the good he did here in the boatyard.

Remembering Dan

This morning, I have mixed emotions. I’m glad Dan is out there cruising, but I’m feeling sorry for myself. There have been many days when I was depressed and Dan cheered me up. Now I have to cheer myself up.

No, wait, who’s that driving into the boatyard? It’s another Dan! Dan Smith, who rescued us and took us to Raleigh back in December, has just come back for the first time in months. Here’s another laid-back Dan with a positive attitude — just what I needed right now.

Maybe my message on the ground brought him back from Raleigh? Instead of a farewell to Dan of Arima, it’s welcome to Dan of Funny Farm, and all the other positive and cheerful Dans — and people with other names — of the world.

You can dress her up

Back in the 80’s, Sam Devlin designed a beautiful sailboat with classic lines. He named her Nancy’s China, a name I found strange but pretty.

I didn’t find out the reason for the name until decades later. It turns out that when the boat was designed, the public was up in arms about some extravagant china Nancy Reagan had purchased for the White House. And this lovely boat, a 15-foot trailerable, could be built for about the same amount as a single place setting.

This week, there’s been a bit of hullaballoo about Sarah Palin’s $150,000 campaign wardrobe. I’ve been thinking about that $150,000, and I can’t imagine spending that much on clothes in my lifetime, let alone in a month. Then again, I shop at the Salvation Army.

Anyway, going back to Sam Devlin, I think there’s an opportunity lurking in this silliness.

There are a few boats around here that cost about $150,000. Some of them look great, slightly maverick, but with lousy performance. If you’d like to buy one, we have the perfect name: Sarah’s Wardrobe.

Our boat is not eligible. Besides costing much less than $150,000, it’s not going to be launched in time for election day. And we had to pay for it ourselves.

The Daily Grind

For most people, the daily grind is metaphorical, but it hasn’t been for us the last week.

Meps with a big section of rotten balsa and fiberglass cut out of the deckInstead, we have been working on fixing up the deck’s many holes, some of which were letting water (and then rot) into the balsa core. There are one or two that have grown well beyond a little rot around a hole and instead became big areas to patch. Having done this already in the forward portion of the boat, we were relatively old hands, and one lesson I had learned was that cleanup is a big job, so why not make a big HUGE mess all at once, then just do the cleanup once.

Dusty cabin viewI think this was a good choice, but we sure did make a mess of the boat by now. As I write this, we just have to sweep and vacuum up all the dust, and then we can start putting some things back together. With any luck, it will never get to be quite this big a mess inside again!

I suspect that besides the normal sort of lack of energy to start big projects when returning from our Burning Man vacation trip, the expectation of what we would turn our home into was what kept us from starting this project–it wasn’t until a week later that we actually started removing the last hardware and grinding stuff!

And, if you wondered, no, not every place that needed to be ground out was easy to get into…

Just the same, somehow we managed to get at them all.

Just one more little project

You know how it goes….it is supposed to be a simple, easy project.

I stopped to ask Kenny about marine “goop” compounds, so I can pick the right one when we install our new forward hatch.  After he answered, he asked if we were ready to be moved and have the boat lowered.

Ack!

I said something like “Uhm, it will take a couple days, since we haven’t done anything to put new bottom paint on the centerboard and trunk yet…”

By this time, we had already finished a bunch of boat projects, and weren’t starting many new ones — we were trying to figure out our plans for Burning Man instead.  All we had left was removing some leaking hardware and plugging the holes with goop, installing the new hatch, putting a cover over the hole where the main mast will go….and probably a couple other jobs I’ve since forgotten.

So this sounded pretty easy — just pick out some bottom paint, scrape the centerboard and trunk clean of mollusks, do a quick scuff sand, and slap on the bottom paint.  Of course, picking the bottom paint was an agonizing decision that took forever, but that was OK, ’cause we were doing other stuff in the meantime.

First off, we didn’t have the right sander for the job. The best and fastest tool would probably be a big 7″ or 8″ right angle grinder, but it just seems too big to keep on our boat. Instead, I drove Margaret nuts shopping for the perfect 5″ random orbit sander…after checking every store in town and combing the internet, we decided to order one online and pay for expedited shipping.

Then we had to haul the centerboard up so we could get better access to the trunk (from below).  Normally that wouldn’t be a big job, but we have a ballasted centerboard that weighs between 1000 and 2000 pounds. With the built-in purchase and one of the winches it goes up with a bit of a grunt.  But the deck was sagging under the weight, so we wanted to rest it on cribbing.

Cribbing is two-foot sections of lumber appropriate for railroad ties, very heavy stuff. You stack it up under the boat like Lincoln logs. Unfortunately, while fetching enough to hold up the centerboard, Margaret threw her back out.

The next day, the sander arrived and I started on the centerboard.  The sanding went well, except that there were these places where round bits of fiberglass showing through the paint.  What are these?  Blisters.  Yep, no doubt about it.  Blisters.  Some of them even ooze ugly liquids when I poke them.

Now the “simple” project had a major complication.  However much we wanted to just zip through this, we couldn’t slap bottom paint over the blisters.  So I told Kenny that we wouldn’t be ready to have the boat moved on the original schedule, and now the job was redefined like this:

Sand all the paint off, down to bare fiberglass.  Grind out the blisters.  (Hello to my old friends, the 4 1/2″ angle grinder and Mr. Dremel!)  Water wash and solvent wash everything.  This was the only part of the job I would let Margaret do, since the grinding and sanding is at an awkward angle for a bad back.  Oops! Missed a couple blisters, especially some deeper ones.  Grind out more blisters.  (Apologize to my poor wife for doing this after she already washed it.)  Water wash and solvent wash again.  Fill the holes with epoxy and expensive West System colloidal silica filler.  Run out of filler after doing one side and a third of the other.  Buy some cheap cab-o-sil the next morning when the yard opens.  Fill the rest of the holes.  Sand them all smooth again.  Water wash and solvent wash.  Fill again with Awlfair fairing filler.  Sand it smooth.  Water wash and solvent wash it again.  Put three coats of barrier coat on the centerboard.  (Somewhere in the second coat figuring out which rollers would work and that brushing doesn’t)  Put two coats of bottom paint on the board and the trunk plus the bottom of the keel.  Since the centerboard was a little awkward to work on, I didn’t let Margaret do anything except the washing to prevent further injuries.

Whew!  After all this, collapse for an hour or two.

While I was sanding, grinding, filling, and painting, Margaret had been doing other jobs or resting her back (recovered by now). And finally, Flutterby is in her new home, about 100 feet away from her old home, out of Kenny’s way, and about four feet lower. We are very happy with her new altitude!

Creature comforts

I felt really stupid last week. Most of you will be aware that this is not a rare occurrence.

A fellow boater, not a liveaboard, came by to purchase our old stove. He was curious about life on the hard, and he asked me, “Do you have AC?”

I thought to myself, “Gee, he’s kind of oblivious.” He was standing right next to the big yellow 30-amp cord that runs from the power pole up to the boat.

“Oh, yes,” I said, nodding vigorously and gesturing at the power cord. “We have both AC and DC!”

There was an awkward pause, and then everyone laughed politely. “Oh, you didn’t mean alternating current, you meant air conditioning … er, no, we don’t have air conditioning.”

But I felt embarrassed at the misunderstanding, and I wonder if living in 95-degree heat and 100-percent humidity without air conditioning has permanently addled my brain.

A certain member of my family, upon hearing that Barry and I are going to Burning Man in August to escape the humidity, said vehemently, “You guys are wimps!” This particular individual, who shall remain nameless (but his initials are HHS Jr), lives in an air-conditioned condominium and has a side-by-side refrigerator with an icemaker.

I protest. We are not wimps! It’s just that we need some attitude adjustment, despite a number of well-thought-out changes to improve our quality of life:

Refrigeration: After a month of driving to town every other day ($5 in gas) and spending $5 for block ice, we ran the numbers. At $60, a dorm-sized refrigerator in the cockpit would pay for itself in less than a month.

Our luxurious 1.3 cubic foot fridge has an ice cube tray that makes about 12 cubes the size of your thumbnail. With 12 ice cubes, who needs air conditioning? We even tried buying ice cream sandwiches, but that meant taking out the ice cube tray. Then the ice cream sandwiches melted into a gooey blob and refroze into a flat solid mass that had to be chipped out with a chisel.

Music: We got tired of the tinny speakers on the computer and bought a stereo that plays our iPods. Music is the best mood-enhancer, but the folks on nearby boats sometimes wonder about the belly dance music.

Communication: We picked up a used cell phone and signed up for prepaid service with Alltel, the only company with good signal in the boatyard. Now our phone actually rings on the boat, making it feel like home, thanks to the telemarketers.

And then came the best quality-of-life improvement of all, not even one we initiated. Last week, Bock Marine installed a satellite internet system, giving us access to the Web right here on the boat. No more driving to the Beaufort library, just to check Barry’s online comic strip. No more evenings sitting in the van, watching the tourists as we try to order power tools.

Just as we get all these quality of life improvements, we’re going to Burning Man. We’re exchanging humidity, hurricanes, and fiberglass dust for a week in the desert, with 110-degree days and overflowing porta-potties. But at Burning Man, there are no 2-inch flying cockroaches. And there’s the real reason I’m fleeing the boat. Go ahead, call me a wimp.

Why’d ya throw out your blow dryer?

A couple of months ago, passing through Tennessee, we spent a night in a campground intended for horse people. The facilities were great, especially the restrooms. I wandered over to use the ladies’ room, and while I was washing my hands, I chatted with a woman who was blow-drying her hair. About an hour later, I went back for a shower. She was still there, styling her hair. I could hardly believe it.

It turned out that she shows horses professionally. As such, she is judged on her appearance and performance, as well as the horse’s. That weekend, she was just going to be trail-riding in the woods with her family, but to her mind, there was no way she could ever go out on a horse without doing full hair and makeup.

It was a fascinating conversation, during which I admitted that I hadn’t owned a blow-dryer in many years — my hair is too long to benefit from such treatment. I held back any comments about wasting a large portion of one’s life in a public restroom with a blow-dryer for company.

What does this have to do with working on Flutterby? OK, I’m getting there.

We have a giant hole in our deck that’s become something of a sore spot. Giant is relative — the hole is about the size of my hand. We’ve had lots of gully-washer thunderstorms, and this hole holds about a cup of water, no matter how we try to cover it up. A couple of days ago, we looked at each other across the soggy hole and said “We need a blow dryer.”

More damned shopping. I gnashed my teeth.

I mentioned this to my friend Pat as we were making plans to meet for lunch. “Maybe we’ll find a blow dryer at the thrift store,” I said, hopefully. I love shopping at thrift stores, and I hate shopping at places like Target and Wal-Mart. But Pat had a very reasonable objection: “Why would someone give it away if it still worked?”

So we got into the Squid Wagon and drove into town with two goals. One, have lunch with Pat and Belinda (happy thought), and two, buy a brand-new blow-dryer (tooth-gnashing thought).

When we arrived in town, it was hot. But Beaufort is an old town, with nice big trees overhanging slightly narrow streets. Instead of taking the first Giant Squid-sized parking space, I circled a couple of blocks, looking for a shady spot. At one point, I had to pull way over to allow the garbage truck to go by. The garbage men were wearing orange vests that said “Inmate” on the back, and they had very, very short hair. Not the kind of guys who would need a blow-dryer.

Finally, I found a shady space, just past a couple of garbage cans waiting to be emptied.

Barry got out of the van first, but for some reason, he was standing behind the vehicle. I could hear the chuckles start, then full-on belly-laughter, and when I walked around, he was pointing at the garbage can.

Sitting on top of the lid was a blow-dryer, the cord neatly-coiled. We looked at each other, and Barry’s laughter faded to a slight frown. “How will we know if it works?” he worried. “I’d hate to drive back to the boatyard, thinking we’ve solved our problem, only to find it’s useless.” I stared at the strange, miraculous find and thought about it.

“If it was broken, they would have put it inside the trash can. They put it on top, with the cord neatly coiled, hoping somebody would take it,” I said, slowly. “I bet it still works!”

With a shrug, Barry picked it up. Then he opened the door and placed it in the back of the van without taking a single step. It was meant to be. Perfect synchronicity.

Today, I took the blow-dryer up on the foredeck and tackled the giant hole (which I now call “the blow-dryer hole”). I put on my iPod and sat in the sunshine, watching the boats on the Waterway and the birds and the dolphins and our Finnish boatyard neighbors. As I blow-dried the hole, I thought of the woman in the Tennessee restroom. Thanks to a strange coincidence, I, too, have a blow-dryer, and I spend hours with it each day. I wonder if she could give me some tips for styling fiberglass?

Social flutterbies

The “lounge” here at the boatyard isn’t much. It’s back behind the office, in a cinderblock building. There’s a soda machine, a coin-operated washer and dryer, and a couple of cast-off tables and chairs. One corner has a shelf full of books to trade, and under the sink is the “free table,” where boaters can swap their unneeded junk for other boaters’ unneeded junk. Mainly, the lounge is an air-conditioned, grubby space that provides access to the restrooms and showers and a reliable old-fashioned landline telephone.

So when a small incongruous sign appeared in the lounge one Friday evening, saying “Potluck, Saturday 6 pm. BYO everything,” I chuckled. “That must be the Australians,” I commented to Barry.

Boats here in the yard come and go by way of the Travelift, which plucks them out of the water and gently carries them, in woven slings, to their assigned place in the yard. A few mornings earlier, alerted by the distinctive sound of the Travelift nearby, I popped my head out, prairie dog-style, and reported to Barry down below. “Honey Moon, Mooloolaba, Australia. Definitely a world cruiser.” We met Don and Aggie a little later. “Welcome to the neighborhood,” I said.

The two of them have been cruising for decades. They’ve been on their current circumnavigation for a few years, having done the Red Sea route to the Mediterranean and then cruised the French Canals and Holland before coming across to the Caribbean. Down in Trinidad, they were looking for a spot to store their boat while they flew home, and they heard about Bock Marine. It was just what they were looking for, and only a few thousand miles away. No problem for someone who had sailed halfway around the world from Australia.

Once they were established in the yard, they launched into their list of projects, Aggie toting vast quantities of laundry on a small folding bike to the lounge. Whenever I walked past the washing machine, her distinctive koala-print bag was sitting on top. Don stayed close to the boat, working and supervising the sandblasting and welding. But they’d been through this process before, many times, so they paced themselves, allowing time for a social life. Hence the potluck.

That Saturday evening in the lounge, we discovered a number of people living and working in their boats who we hadn’t met. Albertine and Joop, from the Netherlands, were parked right next to the Travelift. Walter’s boat is near the bridge. We knew Dan, whose Alberg 35 is over in our area, but we hadn’t yet met Kevin, on Dynamic Duo. His catamaran was next to Dan. There’s a fellow named Steven, whose Irish accent is almost incomprehensible, and his partner, a woman from Taiwan who never speaks at all. They’re working on a huge mysterious sailboat back in the “sandpit,” as Steven calls it.

In addition to the folks at the potluck, I knew of five others who hadn’t attended. That meant that even on a Saturday evening, when the boatyard was closed, there were about 20 people working and staying on their boats here. We are all grinding and sanding and painting and building, and at the same time, we all have to sleep and eat and carry things up and down a ladder a hundred times a day. It’s a crazy lifestyle, and it’s nice to know we’re not alone.

After the potluck, the ice was broken. Every few evenings, we’d hear laughter coming from one boat or another, evidence of a little get-together. Albertine and Joop invited us to dinner on their boat, along with Don and Aggie. We watched the sun set over the water from the cockpit, enjoying drinks and Indonesian food. It was just like having dinner in a little marina, except for the 10-foot ladder. The next day, the Travelift picked them up and dropped them back in the water, and they headed north to New England.

Kevin launched a few days later. He spent the first night tied to the dock, and we went aboard for beers and conversation. What a joy to be on a boat that was actually floating!

I wanted to host a gathering, too, but our interior is so bad, we’re not even sleeping in the boat. So I hauled the barbecue out of storage and invited Gigi and Val and Don and Aggie over for hamburgers. There were two challenges: Where to attach the marine barbecue, and how to deal with a 25-knot breeze. I parked the van sideways as a giant windbreak, and then we rolled a 10-foot-tall scaffold over to it. Barry clamped the barbecue onto the scaffold (marine barbecues are designed to attach to rails or pipes and don’t have legs), and we spread our fixings and watermelon and beverages out on the scaffold. Then we made a circle of chairs and sat under the stars, eating and talking in the shadow of the boats.

When a boat goes back into the water, it’s a happy time. But it’s hard for me, because it means another friend is gone. What I find most depressing is when friends leave, but their boats stay here. I was depressed for a couple of days when Don and Aggie flew home to Australia, leaving their boat silent and tarped. And for another couple of days when Gigi and Val drove north to Quebec. This week was the worst, when the yard workers took their summer vacation as well. I miss the smiling faces of Randy and Larry and Dale!

But we are not completely alone. Over in the sandpit, we often see Steven working at the top of his mast, the tallest in the boatyard. He’s strangely attired in full foul-weather gear as he reeves halyards and adjusts rigging. Last year, he says, he went up unprotected and discovered a wasp’s nest. “The bastards never die, they just kept stinging me over and over, all the way down,” he complained.

Dan, on Arima, hurried to launch his boat before the yard closed for the week. But the next day, he found that his shaft was leaking, so he didn’t actually leave. He’s tied to the dock, bilge pumps running, waiting for the yard workers to return. I’m sorry for his misfortune, but it’s nice to see his smiling face around the place.

The best company in the boatyard right now is not even human. I don’t mean the palmetto bugs — we had a fat brown 2-inch visitor to the boat last week, and I could do without him. I mean the kitties.

When we arrived, the boatyard had three cats. Now that Gigi has gone north, I’ve taken on the job of feeding them early in the morning — 5:30 am, to be precise. “Hello, kitty!” I sing, coaxing a white-and-gray calico closer with treats. She nervously stuffs herself with dry cat food, her belly close to the ground. Then she stands up, looks around, and begins to make a strange meeowing-yowling noise.

It’s a kitten call! From across the parking lot, four babies tumble out of the “kitten hole” a small irregular opening that Dale cut for them in the wall of the steel work building. They scamper out and hide under the crane, and the black one ventures halfway across the parking lot. Then a big scary garbage truck comes by, and Mom quickly leads them back to safety.

Play time is over, both for us and for them. But it’s a gentle reminder that it’s not all work here in the boatyard. Social butterflies that we are, we will always find company, even of the feline kind.

It’s not like I’m counting

(One, two, three, four, five…)

I have a personal vendetta against the guy who drilled all the holes in the deck of our boat.

(…six, seven, eight, nine…)

I admit, a boat needs a lot of holes drilled in the deck. Our deck bristles with interesting hardware, much of it through-bolted. There are handrails and fairleads and stanchions and cleats and clutches and winches. But the guy I want to throttle is the one who drilled all the EXTRA holes in our boat.

I’m guessing that his boss gave him a template and a drill. But he was a ham-handed idiot. Maybe it was his first day, and he’d never used a drill before. So he plopped the template down, and zippity-zap, lickety-split, he drilled a bunch of holes. Oops! In the wrong place!

(…ten, eleven, twelve…)

So he filled the holes in with some sort of goop. Not anything structural, but the paint would hide that on the top, and the headliners on the bottom. Maybe the boss knew, and maybe he didn’t. Then our ham-handed idiot put the template down again, in the right place, and drilled. Zzzzap! Oops! Crooked!? More non-structural goop, more drilling.

(…thirteen, fourteen, OK, I’ll stop now…)

No, I’m not counting. I just happened to notice that our two mast collars need a total of 16 bolt holes. So why did we find 24 extra, or 40 total holes, in the mast partners, a place that needs as much strength as possible?

The legacy of the ham-handed idiot continued when we took down the main cabin headliners. What’s this? A fairlead that needed three holes, but got six? And look, there’s a delaminated area! That’s because the rope clutches, which only needed 9 holes, had 18 — and the infamous “goop” that he put in the extra holes failed.

This is a reminder to all of us. When you screw up and take shortcuts, you can cause a lot of heartache down the road. And if your mistake is bad enough, someone might come after you later. They might sue you, or worse. What I have in mind for the ham-handed idiot is worse.

Here’s another bit of counting: Twenty-seven. That’s how long ago this criminal drilling happened. If he’s not yet retired, maybe I can track him down. Here’s what I would do: I’d drill a couple of holes in his head, and stick some bolts in, like Frankenstein. I’ll only miss-drill once or twice, but I’ve got a tube of 3M 5200 here. That should be good enough to keep his brains from leaking out. If he ever had any.

Help wanted: Rastafarian contortionist

When all our work in the forepeak is done, I’m sure Barry’s memories will be of a challenging engineering project. We took out hardware, ground out fiberglass and balsa, added fiberglass, and replaced hardware. There were challenges and bumps in the road, but the end result is a sturdy, well-found boat.

Here’s the female version of it. Be warned. It’s a lot more, er, emotional.

I knew from the beginning that the bow pulpit needed to be removed and rebedded — the first time we looked at the boat, I had crawled into the v-berth, stuck my head partway into the forepeak, and said to Barry, “Eeewwwww — what are those ugly stains?” Despite the fact that I couldn’t get my head in there, I was blissfully ignorant of the fact that we would have to remove the forward mast (ch-ching!) to do so.

OK, once the mast was out, this should be a simple, straightforward task. Ha! Not so fast, lady.

To get into this tiny bit of space, you have to lay on your back in the v-berth and slide into the forepeak through an access hatch that’s only about eighteen inches wide. Once your butt is through, you can sit up, but that does NOT make it comfortable. Your nose is now pressed against the bulkhead, and your tools and supplies are on the other side of that access hatch. If you’ve left them more than 6 inches away, you’ll have to reach them with your toes, because elbows don’t bend in that direction.

Years ago, we saw a fellow at Key West doing something he called “Rasta Yoga.” On Mallory Pier, at sunset, he would slowly fold his entire body into a plexiglass cube that was about 18 inches on a side. I now wonder if his day job involved climbing into forepeaks.

Anyway, Barry weaseled his way into the space, wearing the full Tyvek bunny suit and respirator. Then I passed the angle grinder through the hole left by the mast, and he started grinding away over his head. And feeling extremely guilty, I left. The entire boat was full of toxic dust, so I had no choice. Really.

To assuage my guilt, I volunteered to vacuum up the mess when he was done. At the end of the day, he peeled off the bunny suit, which no longer looked so cute and clean, and slouched off to the showers with a tell-tale red mark around his face from the respirator. I climbed into my own bunny suit and immediately started to sweat like a pig. The fit was lousy — the crotch was hanging somewhere around my knees, so I had to shuffle with my feet together. That didn’t matter, since I had to crawl on my hands and knees to get into the v-berth anyway. Then I rolled over on my back and slid into the forepeak, using the technique described above.

Damn. There I was, nose against the bulkhead, with no vacuum cleaner. Even if it was close enough to grab with my toes, I couldn’t fit it through the access hatch. So back out I went. I stuffed the vacuum in, slid myself on top of it (ouch!), then twisted around until it was on my lap. There are a lot of things (and people) I’d rather have in my lap than a wet-dry vac! And a screaming baby would have been much quieter.

When I finally came out, I have never felt less glamorous. I gave off clouds of fiberglass dust, and I felt like a toxic Pigpen. When I caught sight of myself in the mirror, I was horrified. The worst part was the hideous knit thingie we call the “head sock.” Bald would be prettier.

This trade-off continued for days, Barry, then me, then Barry, then me. Finally, Barry set up his mixing station on deck, creating batches of epoxy, painting them on the fiberglass pieces, and passing the resulting mess down to me through the mast hole. This was partly because of my guilt at letting him do the grinding, and partly because of history.

Back in 1990, we needed to make some repairs to our daysailer. We bought fiberglass and epoxy and read the instructions, and either of us could have applied it. But Barry was wearing contacts that day and had no eye protection. I had seven stitches in my thumb from a bagel-cutting accident, but we talked it over, and we knew that the one who applies the fiberglass wears gloves, anyway. And so our roles were established: Barry-the-mixer-of-epoxy (who only gets it on his gloves) and me, the-one-who-applies-the-fiberglass (and ends up wearing it everywhere).

I call it “toxic decoupage.”

Unfortunately, I hadn’t applied a lot of fiberglass since 1990, and I’d never applied it upside down, in a space only suited to a Rastafarian contortionist. And I’d never applied it in the dark — we were so desperate to put something IN instead of grinding stuff OUT that we started at dusk.

The result was a mistake. No, call it a learning process. Actually, it was just a huge mess. I had dripped epoxy everywhere — my arms, my head, my face, my chest. I’m surprised I could still breathe through the glop-covered respirator. I’d carefully donned safety glasses, but somehow had gotten epoxy on my eyelashes! And although I managed to emerge clean from the bunny suit, the suit itself had to be trashed. When the epoxy hardened, the zipper was history.

Worse, we discovered in the daylight the next day that the layup was just about useless, full of air bubbles and voids. Barry suited up, picked up the grinder again, and removed most of my work. I nearly cried, but wrote a limerick instead.

Me, an emotional, whining complaining female? Nah, just the willing victim of a challenging engineering project.